Complete production process of tomato paste of Polish factory

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Complete production process of tomato paste industrial

The process of producing tomato paste is fully explained below:

• Tomatoes enter the factory in 25 kg baskets or boxes. After weighing, it is placed on the loading platform and the goods are weighed and delivered by controlling the number of boxes with a basket. There is a cement pool at the loading platform. The floor is covered with lattice plates and is full of water. Tomatoes are drained from the basket in the pond water, but the bottom of the pond has a suitable slope.
• The tomatoes are then passed under water showers for final washing and placed on a sorting table. Tomatoes while being sorted by workers on either side of the table. They are inspected and unsuitable and crushed tomatoes or other things such as wood, etc. that may accompany the tomatoes are removed from the tomatoes.
  Peeled tomatoes after passing under a shower that performs the final wash. It enters the shredder, which is composed of a series of movable blades. And it causes the tomatoes to be crushed. The chopped tomatoes are placed in a tank with a volume of about one cubic meter, under a shredder called a tank balance.
  Chopped tomatoes enter the preheater by the pump menu. A preheater is a horizontal cylindrical device in which smaller diameter steel tubes are placed. And there is steam around the tubes so that the chopped tomatoes pass through these tubes and reach a temperature of about 90-85 degrees Celsius. Heated in the preheater firstly increases the flow efficiency during the filtration stage.
• Second, the pectinase enzyme is destroyed and as a result, the produced paste has a suitable viscosity.
  Third, the microbial load is reduced and contributes to the healing efficiency of later stages. And due to the disintegration and softening of the tomato texture, while facilitating the dehydration process, it also reduces the depreciation of the filters.
  Chopped tomatoes enter the strainers after passing through the preheater. These filters are two or three stages so that the difference between the different stages is in the diameter of their nets. The grid of the first stage is with holes with a diameter of one and the second stage is about 0.7 mm. The tomato juice then enters the formulated tank, which is a steel tank. In these tanks, up to 3% of the weight of the final product is added to NaCl tomato juice.
• Tomato juice formulated by the pump enters the condensing boiler. Of course, salt can be added to the final product after leaving the condensing pot. But due to the high impurity in our country and the need to add salt water, instead of dry salt, this is more correct if done in a formulated tank.
  The prepared tomato paste is stored in a storage tank from the condensing pot. Tomato paste is filled by filling machine in cans or similar containers.
  After sealing the filled can, it is passed through the steam tunnel so that the temperature of the center of the can reaches 90 degrees Celsius and is pasteurized. After passing through the canal, the steam of the can passed under the cold shower.
• So that the temperature of the center of the can is reduced to 40-38 degrees Celsius. After passing under a cold shower, they pass under a fan that blows hot air and dries.
  The can is then labeled and packed in a carton. The produced product is transported to the product warehouse and after a quarantine period (about 15 days), if the required test results are negative, they can be marketed.

The best tomato paste from Poland

There are many food factories in Poland, a small European country. But there are few factories producing quality tomato paste. That is why we want to introduce you to the best brands and workshops for the preparation and production of these products. To identify the best type of these products, you can read previous articles with this title. On the other hand, the production of quality tomato paste has a long process. This product can be produced in mechanized factories with the best technology and without manual intervention. That