Making tomato paste with cheap quality in Africa

Preparation of tomato paste has many steps. which we will discuss in detail in the following article. But if you are looking for Making tomato paste with cheap quality in Africa, contact us.

Steps to prepare tomato paste with cheap quality

• Collecting and transporting tomatoes to the factory
  First, tomatoes from various fields are transported to the tomato paste production factories by big and small machines in the form of boxes or in bulk, and after the tomatoes enter the factory, the quality control unit conducts tomato health tests according to standard 40.
  The collected tomatoes should be immediately transported to the factory or cold store after picking.
• Sorting
  After initial washing, the tomatoes are transferred from the washing basin to the sorting machine by a conveyor belt and spread on the sorting belt.
  Crusher
  The inspected tomatoes enter the shredder.
  Hot break (high temperature)
  Chopped tomatoes need to be heated to a certain level in order to smooth them better, to separate the texture of the tomatoes and to produce more efficient tomato juice.
• filter
  At this stage, the skin, small particles, pulp and impurities are separated from the tomato. After the hot break, the crushed tomato enters the filtration stage.
  Condensation (Batch and Continius device)
  The batch or industrial concentrator has a double-walled tank with a rotating stirrer inside to circulate the tomato juice and lead to the cooking of the tomato by indirect heat.
• Pasteurization
  Pasteurization is a process in which the tomato paste obtained from the concentration process is heated so that the microbes in them such as bacteria, virus, mold, etc. are deactivated or killed so that they can be used in the production line.
  Washing and sterilizing cans
  The material of paste cans is usually metal, whose inner layer is lacquered. These cans must be completely sterilized before the filling operation, which is done automatically by aeration and steam.
• Fill
  After washing the cans, the cans are transferred to the filling machine by the conveyor belt.
  Placement of the door is easy to open
  At this stage, the lids purchased for the paste cans are placed on the cans by the capping machine and sealed.
• can print
  Currently, due to the improvement of production systems, printing is done immediately after closing.
• to pasteurize
  At this stage, in order to ensure the absence of any active microbes inside the paste cans, it is necessary to place the cans in tunnels containing hot water to minimize the possibility of the presence of any microbes by applying thermal shock to the cans.
• Labeling and printing of production information
  In most cases, the used cans have body printing. At the end of the Pasteur tunnel, after cooling and drying, with the approval of the factory’s quality control manager, they are transferred to the jet printer to be jetted.

Brix tomato paste supply 36-38%

• Tomato paste is offered based on different parameters. One of them is BRICS and it is usually demanded with 38-36 percent in exports, which we will define below.
  Brix is ​​one of the main bases for making tomato paste. And it is important for both the producer and the consumer. And it will show the concentration percentage of tomato paste. Brix of tomato paste can be said as the total amount of solids dissolved in water and it is measured by a device called refractometer.
• Typically, an acceptable dilution of Brix is ​​25. The sweeter the tomato, the more Brix has tomato paste. And the higher the Brix percentage of tomatoes. The prepared tomato paste has better quality. The standard Brix degree is usually between 25 and 28, which is approved by the National Standards Organization .
• Preparation of tomato paste begins by washing and cleaning the tomatoes. After that, they crush the tomatoes with special machines. Some heat is also given to the tomatoes while crushing. To destroy the enzymes of the tomatoes. And the skin and seeds of tomatoes can be easily separated from their flesh.
• After crushing, the tomatoes are filtered with a filter device. until their juice is completely separated, after that, tomato juice is poured into a thickener and it is concentrated under pressure and vacuum. until tomato juice turns into tomato paste. When the brix of tomato paste solids reached twenty-eight, i.e. standard brix. They will pack it in special cans.