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The process of producing the best tomato paste in the Middle East
In this section, we will introduce you to the process of producing the best tomato paste in the Middle East:
- Collection and transfer of export tomatoes to the factory.Tomatoes are first transported from various fields by large and small.machines in boxes or in bulk to tomato paste factories, and after the tomatoes enter the factory, the quality control unit performs tomato health tests according to standard 40. Collected tomatoes should be transported to the factory or refrigerator immediately after harvesting.
- Sorting: After the initial washing, the tomatoes are transferred from the washing pond to the sorting machine by a conveyor and spread on the sorting strip. The sorting machine consists of two adhesive tapes, which include sorting (inspection tape) and washing tape. Workers separate green, rotten, moldy tomatoes, twigs and leaves, as well as dried tomatoes and waste on the conveyor from healthy tomatoes.
- Crusher: Inspected tomatoes enter the shredder. Tomatoes are automatically transferred to the crusher. The crusher contains a series of fixed and movable blades that crush the tomatoes
- Hot break (high heat): Chopped tomatoes need a certain amount of heat to better smooth, separate the texture of the tomatoes and increase the production of tomato juice.
- Filter: At this stage, the skin, fine particles, pulp and impurities are separated from the tomato. The crushed tomato enters the filtration stage after hatching. Filtration is done in two or three steps, depending on the type of device. High-speed filtering in the first stage, using centrifugal force, passes the crushed tomato on a mesh with large diameter pores, and in the second stage, it performs this process with small diameter pores (in three stages, the diameters are large, It is medium and small) .
- Tomato juice storage tank: The tomato juice taken out of the filtration stage is directed to the storage tank. The storage tank containing a stirrer is constantly rotating to prevent the tomato juice from settling.
- Concentration (Batch and Continuus): The batch or industrial concentrator has a double-walled tank with a stirrer rotating inside it to circulate the tomato juice and cause the tomatoes to be cooked by indirect heat.
- Pasteurization: Pasteurization is the process by which bulk tomato paste obtained from the concentrating process is heated to inactivate or kill microbes in them, such as bacteria, viruses, mold, etc., so that it can be used on the production line.
- Can and sterilize: Paste cans are usually made of metal with a lacquered inner layer. These cans must be thoroughly sterilized before filling, which is done automatically by aeration and steaming.
- Fill: After washing the cans, the cans are transferred to the filling machine by the conveyor. Tomato paste filling machine is of piston type which is available in two, three and eight piston types and in two linear and rotary shapes.
- Detention: At this stage, the doors purchased for the paste cans are placed on the can by the sealing machine and sealed.Can printing: At present, with regard to the improvement of production systems, printing takes place immediately after sealing.
- Pasteurization: At this stage, in order to ensure the absence of any active microbes inside the paste cans, the cans need to be placed in tunnels containing hot water to minimize the possibility of any microbes by applying heat shock to the cans.
- Labeling and printing of production information: In most cases, the cans used have a body print. At the end of the Pasteur tunnel, after cooling and drying, with the approval of the factory quality control manager, they are transferred to the jet printer for jetting.
Price of aseptic tomato paste
Tomato paste is one of the most exported goods in the world. Because tomato products are used in most local and international dishes. Aseptic packaging is mostly used in the export discussion. The price of these products is determined based on the brand name and its expiration date.
The best selling company tomato paste in the world
As mentioned in the previous sections. Tomato processing is used daily and widely in the world. The best selling company tomato paste are in fact the representatives of prominent factories. Which deliver products directly from the manufacturer to the consumer. Our company is one of these reputable companies in the world.